Engineered to meet the stringent structural and material standards of the European construction sector.
Germany's industrial sector stands as a global beacon of engineering precision, sustainability, and technological integration. Within the construction industry, the demand for highly efficient structural components has driven massive innovations in cold roll forming machinery, particularly for floor decking (Verbunddecken). Under Germany’s strict construction regulatory framework—governed by the Deutsches Institut für Bautechnik (DIBt) and aligned with Eurocode 4 (DIN EN 1994)—the specifications for composite steel-concrete floors are among the most stringent worldwide.
In structural engineering, the floor deck profile acts as a multi-functional element. During the construction phase, it serves as a work platform and formwork for wet concrete. In the service phase, the embossed indentations on the deck profile mechanical-bond with the cured concrete, turning it into composite tensile reinforcement. Manufacturing these advanced profiles requires roll forming machines capable of executing complex web-indentations with absolute micro-metric consistency. As a leading manufacturer and exporter to the German market, XC (Xiongchang) bridges this gap by combining cost-efficient, high-volume production with the engineering tolerances and IoT integrations demanded by European buyers.
Compliance with DIN standards, Eurocode 3 (DIN EN 1993) for steel structural elements, and Eurocode 4. High focus on thermal mass utilization and acoustic insulation integration for high-density metropolitan areas like Frankfurt, Stuttgart, and Munich.
Global logistics hubs, commercial skyscrapers, and smart gigafactories demand rapid construction cycles. Cold roll-formed composite steel decking reduces structural weight, shipping costs, and onsite concrete consumption by up to 30%.
Moving from manual mechanical adjustments to automated servo-driven roll stand systems. Real-time profile adjustments, digital twins, and remote diagnostic capabilities are standard on XC's high-tier German deliveries.
INTEGRATED ROLL FORMING SPECIALIST
As an established expert in the field, XC (Xiongchang) provides integrated roll forming solutions. Our portfolio encompasses core production machines for roofing, flooring, doors, and structural components, as well as the complete auxiliary line equipment essential for efficient operation. Over the last two decades, we have continuously adapted our equipment to align with the safety, precision, and efficiency expectations of our German and wider European client base.
We possess a specialized team of technical personnel and engineers who are committed to delivering superior products and solutions for our valued customers. Our substantial investment in state-of-the-art, automated production lines ensures manufacturing precision and consistency, forming the foundation of our product excellence.
For over two decades, XC (XiongChang) has been a trusted leader in the design and manufacture of cold roll forming equipment. We combine deep industry expertise with a steadfast commitment to our clients, ensuring every machine delivers exceptional value and performance.
With our dedication to a robust technical force and advanced industrial equipment, XC aims to provide integrated and automated systems across our production lines to fulfill diverse industrial requirements. We try our best to guarantee the highest standards of quality and performance in every machine we build.
Under the hood of a modern European-standard floor deck roll forming manufacturing system.
To achieve structural profiles that match Eurocode requirements, we design all roller tooling using German-designed COPRA roll design software. COPRA performs linear and non-linear finite element analysis (FEA) to calculate the elastic and plastic deformation of the galvanized steel strip as it passes through each forming station. This prevents edge waves, twisting, and stamping distortions common in lower-grade machinery.
For floor decks, the interlocking concrete-to-steel bond relies entirely on embossments rolled into the web and flanges of the profile. Our embossing rollers are crafted from premium D2/Cr12MoV vacuum-heat-treated steel (hardened to HRC 60–62). They feature precision CNC-engraved patterns designed to impart deep, consistent indentations across the entire thickness range (0.8mm to 1.5mm) without compromising the protective zinc coating.
Standard machines utilize stop-and-cut hydraulic shear units. For high-speed lines customized for Germany's large-scale logistics hub manufacturing, we integrate a flying shear system controlled by high-speed motion controllers. This system tracks the moving sheet using high-precision rotary encoders, executing a clean profile cut while moving, thereby boosting line speed to up to 25 meters per minute.
In line with Germany's Industry 4.0 standard, our machines feature control cabinets integrated with Siemens PLCs. Operators interface via large HMI touchscreens. Variables such as length tolerance (±1.0mm or better), batch size, and speed settings are adjusted instantly. Real-time diagnostic data can be integrated into ERP or MES systems over OPC UA protocols.
From building envelopes to structural structural elements, our machines are engineered for durable, reliable, and high-performance output.
High-efficiency Roof Panel, Wall Panel, and Floor Deck Roll Forming Machines.
Industrial-grade C/Z Purlin Roll Forming Machines, and Stud & Track Roll Forming Machines.
High-precision Gutter Roll Forming Machines and complex Door Frame Roll Forming Machines.
XC has a complete suite of detection and testing instruments to rigorously verify product strength, durability, and reliability. We adhere to strict, standardized quality control protocols throughout the manufacturing process, ensuring all output consistently meets specified customer specifications and matches CE standards.
From design to installation, XC provides comprehensive lifecycle support. We offer professional installation, commissioning, and operational training to ensure optimal setup and productivity. Our dedicated after-sales support team delivers ongoing technical assistance and maintenance services, helping customers achieve sustained, peak operational performance.
With years of industry expertise, we have established a strong reputation for quality and customer-centric service. Our professional team provides tailored, personalized support for both standard and customized technical needs.
This commitment has fostered a loyal client base across construction, manufacturing, and engineering sectors, with our machines contributing to projects ranging from residential complexes to large-scale commercial and infrastructure developments throughout Europe and the rest of the world.
We supply more than just raw machinery. We construct comprehensive, automated manufacturing ecosystems.
End-to-end consulting, profiling design, material test simulation, and manufacturing setup for high-speed industrial facilities.
Preventative maintenance schedules, remote telemetry troubleshooting, and custom spare part supplies for high-volume factories.
For over two decades, XC (XiongChang) has been a trusted leader in the design and manufacture of cold roll forming equipment. We combine deep industry expertise with a steadfast commitment to our clients, ensuring every machine delivers exceptional value, longevity, and operational stability.
Constantly innovating profiling setups aligned with European regulations.
Constructed using solid structural steel bases and hard-chrome plated forming rollers.
Unmatched service level agreements, fast spare parts logistics, and online diagnostics.
Exploring where our steel profiles and forming machines are deployed to optimize building timelines.
Modern manufacturing plants (e.g., EV gigafactories in Brandenburg) require sprawling multi-story logistics, administrative, and staging spaces. High-span composite floor decks manufactured by our equipment provide the massive structural capacity required to sustain heavy industrial equipment loads.
In Frankfurt's financial district, reducing the structural weight of skyscrapers is critical to mitigating foundation settlements and optimizing crane capabilities. Using high-strength floor deck profiles reduces dead loads significantly relative to traditional cast-in-place concrete slabs.
Germany’s strict carbon-tax regulations encourage off-site prefab assembly. Light-gauge steel (LGS) systems combined with floor decking systems allow rapid modular construction that complies with sustainable urban developments and achieves green building labels like DGNB.
Our roll forming systems serve a diverse global client base, from residential builders to massive infrastructure developments.
Clear answers to key technical questions from procurement officers, structural designers, and plant operators.
High-performance rolling mills and structural framing systems designed for architectural, industrial, and agricultural components.
Speak directly with our roll forming engineering specialists to customize your next composite decking production line.
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