Explore our premium grade cold roll forming systems, designed for high output stability and precision profiling.
INTEGRATED ROLL FORMING SPECIALIST
As an established expert in the field, XC (Xiongchang) provides integrated roll forming solutions. Our portfolio encompasses core production machines for roofing, flooring, doors, and structural components, as well as the complete auxiliary line equipment essential for efficient operation.
Over the course of two decades, we have focused on delivering structural engineering capability, combining raw metal processing expertise with smart design automation. Our focus on roll forming machinery extends beyond components, focusing on the delivery of complete factories and manufacturing solutions that sustain high workloads under heavy industrial demands.
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Delivering heavy engineering solutions through advanced industrial R&D processes.
We host a specialized team of technical personnel and engineers, committed to delivering superior profiles, finite element analysis (FEA), and mechanical solutions for our valued customers.
Our substantial investment in state-of-the-art, automated production lines ensures manufacturing precision, absolute dimensional accuracy, and structural longevity, forming the foundation of our product excellence.
For over two decades, XC (XiongChang) has been a trusted leader in the design and manufacture of cold roll forming equipment. We combine deep industry expertise with a steadfast commitment to our clients, ensuring every machine delivers exceptional value and performance.
Insights into cold forming engineering, global market compliance, and operational technology.
Modern commercial infrastructure demands high architectural structural integrity, enhanced thermal efficiency, and dynamic security solutions. Rolling shutter systems, historically deployed for basic storefront protection, have transitioned into specialized commercial assemblies. Our engineering team at XC focuses on providing custom roller shutter slat forming systems designed to run high-tensile pre-painted steel, galvanized steel, and aluminum alloys.
Traditional manufacturing setups faced consistent challenges with material spring-back, asymmetrical profile deformation, and lacquer peeling on coated steel. The modern XC ODM Shutter Making Machine addresses these mechanical pain points through calibrated multi-pass forming sequences. Using precise FEA design processes, each forming roll station applies localized compressive strain, transforming flat sheet coils into structurally sound interlocking profile designs without stressing the base substrate.
Worldwide, manufacturing facilities are upgrading from standalone tooling to integrated digital systems. XC's roll forming solutions optimize raw materials, reduce downtime during coil changeovers, and implement high-efficiency flying shears that eliminate scrap. When designing our custom shutter profiles, we integrate auxiliary processes directly into the main machinery line:
Urbanization and the development of large logistics parks in North America, Europe, and the APAC region have driven the demand for high-performance industrial rolling shutters. These installations require wide spans, fire-rating certifications, and wind-load resistance. Custom metal forming configurations must comply with local regional directives, including European standard EN 13241-1 and wind-load classifications according to ASTM guidelines.
As a global OEM/ODM manufacturer, XC provides machinery tailored to process various raw material standards (ASTM, DIN, JIS, GB). We calibrate roll sets to ensure that rolling shutter products comply with international wind load standards, providing security and structural reliability in extreme weather zones.
XC has a complete suite of detection and testing instruments to rigorously verify product strength, durability, and reliability. We adhere to strict, standardized quality control protocols throughout the manufacturing process, ensuring all output consistently meets customer specifications. Roller shafts undergo heat treatment and high-precision grinding, and roller surfaces are hard chrome coated to minimize friction, wear, and mechanical degradation.
Engineered systems developed for specialized profile fabrications.
With our dedication on a robust technical force and advanced industrial equipment, We XC aimed to provide integrated and automated systems across our production, to fulfill diverse industrial requirements, try our best in guaranteeing the highest standards of quality and performance in every machine we build.
From design to assembly, our facilities house CNC boring machines, horizontal milling systems, and high-capacity lathe systems to maintain strict mechanical tolerances. This helps prevent misalignment and ensures our machinery operates reliably in long-shift manufacturing environments.
Our extensive range of cold roll forming systems are designed to provide durable, reliable, and high-performance end-products.
Roof Panel, Wall Panel, and Floor Deck Roll Forming Machines.
C/Z Purlin Roll Forming Machines, and Stud & Track Roll Forming Machines.
Gutter Roll Forming Machines and Door Frame Roll Forming Machines.
XC maintains complete quality control, utilizing advanced measurement and inspection systems to verify physical profile dimensions, material hardness, and mechanical alignments. Our technicians verify every station alignment before machinery leaves the factory floor.
We work with international shipping agents and supply pre-shipment FAT (Factory Acceptance Testing) records and videos. This ensures the equipment arrives ready to install, minimizing on-site adjustment times.
From design to installation, XC provides comprehensive lifecycle support. We offer professional installation, commissioning, and operational training to ensure optimal setup and productivity.
Our dedicated after-sales support team delivers ongoing technical assistance and maintenance services, helping customers achieve sustained, peak operational performance. We keep a large inventory of standard spare parts, including cutters, rollers, electrical components, and PLC modules, enabling rapid replacement and minimizing operational downtime.
With years of industry expertise, we have established a strong reputation for quality and customer-centric service. Our professional team provides tailored, personalized support for both standard and customized technical needs.
This commitment has fostered a loyal client base across construction, manufacturing, and engineering sectors, with our machines contributing to projects ranging from residential complexes to large-scale commercial and infrastructure developments.
Complete manufacturing setups from coil loading to final product discharge.
We engineer customized tooling and machinery configurations that process complex cross-sectional profiles. These solutions are optimized for high mechanical strength and reliable profile alignment.
Our global services include technical support, remote troubleshooting, and on-site support to ensure high line efficiency and productivity.
Combining heavy engineering capability with industrial automation expertise.
We design tooling and automated controls that adapt to varying sheet metal grades, helping to ensure profiling accuracy.
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Our heavy-duty steel base structures and hardened rollers are engineered to withstand continuous industrial operation.
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We provide localized engineering support and plant layout designs to help optimize operational workflows.
03A look at engineering safety, standard configurations, and digital integrations.
Modern industrial equipment must comply with local environmental and operator safety regulations. XC designs machinery to meet CE directives (for the European economic area) and UL electrical enclosure requirements (for North American markets). Key safety features integrated into our systems include:
Integrating a new profile production line requires careful planning, foundation layout, electrical capacity adjustments, and workflow synchronization. XC provides custom floor plan schematics to ensure the new roll forming line fits seamlessly into existing factory layouts.
We coordinate on-site installation with qualified commissioning technicians. This localized support ensures faster system integration and helps keep your operations on track.
Our R&D team works to keep XC roll forming equipment at the forefront of industry developments. We are integrating digital technologies to enhance operational efficiency and machine capability:
Our roll forming systems serve a diverse global clientele, from residential builders to large-scale industrial and infrastructure projects.
Expert answers addressing the operational, mechanical, and logistical questions commonly raised by system operators.
Our standard shutter slat machines are designed to process cold-rolled steel, galvanized steel, pre-painted steel (PPGI), and high-strength aluminum alloys. The standard thickness capability ranges from 0.4 mm to 1.2 mm for single-skin slats. For heavy-duty industrial configurations or fire-rated shutters, we customize the line to process thicknesses up to 2.0 mm.
Profile stability is achieved through a multi-pass forming configuration that gradually shapes the sheet metal. We use high-precision CNC machines to manufacture our forming rollers, and we integrate adjustable straightening blocks at the exit of the roll former. This allows the operator to fine-tune the profile alignment and compensate for material variance.
Line speed depends on the profile design and the configuration of the punching and shearing systems. A standard roll forming line operating a post-cutting shear achieves speeds between 10 to 15 meters per minute. For higher speed requirements, we can integrate high-speed fly-shear systems that enable production speeds up to 25 meters per minute.
Our ODM solutions cover the entire line configuration, including tailored roller designs for custom slat patterns, integrated double-slat setups, multi-profile cassettes, hydraulic punching arrays, inline logo printing, and automatic stackers.
We provide remote video support and comprehensive documentation. We also offer on-site engineering services where our technicians assist with assembly, electrical setup, system testing, and operator training to help you get the line running smoothly.
Standard maintenance includes regular lubrication of the forming roller gearboxes, checkups on the hydraulic oil level and filter quality, and verifying the alignment of the punching/shearing dies. The rollers themselves are designed for long life, but periodically clearing metallic dust from the forming stations helps ensure surface finish quality.
A selection of framing, panel, and purlin roll forming lines.
Xiongchang
