Explore our core high-performance cold metal roll former solutions. Engineered to deliver exceptional tolerances and sustained output speed for modern construction frameworks.
As an established expert in the cold metal forming industry, XC (Xiongchang) delivers high-efficiency, end-to-end roll forming solutions. Our comprehensive portfolio encompasses core production systems for metal roofing, steel floor decks, architectural door frames, and heavy-duty structural components. In addition, we design and manufacture the complete suite of auxiliary roll forming equipment essential for streamlined, automated operation.
We employ advanced engineering design practices, implementing finite element analysis (FEA) to simulate metal deformation dynamically. This ensures that every roll forming line we deliver meets strict dimensional requirements and maintains peak speed without structural wear.
PBR (Pur-lin Bearing Rib) panels have become the structural standard in industrial building envelopes due to their superior load-bearing capacity and leak-resistant overlap configurations. Understanding how localized environments affect structural requirements is key to choosing the right machine line configuration.
In regions subject to tropical storms (e.g., Southeast Asia, Gulf of Mexico), PBR systems require high-tensile steel (G550). XC’s PBR Roll Formers are engineered with high-rigidity solid chromic rollers to shape heavy gauge steel without damaging protective zinc coatings, ensuring rust prevention in humid, saline atmospheres.
Northern Europe and Canada demand deep, structural ribs to handle significant snow load accumulations. Our ODM systems form precise 1.25" rib profiles with optimized angles, ensuring the structural stability of industrial pre-engineered steel buildings under severe compression loads.
For modern logistics parks, efficiency is driven by speed. We deploy high-speed roll forming assemblies coupled with post-cutting hydraulic shear systems that produce up to 25 meters per minute, allowing local contractors to keep pace with aggressive installation schedules.
We are committed to delivering superior machinery solutions through our dedicated team of engineers and technical personnel. XC integrates high-precision CNC machining centers for roller fabrication, ensuring roller dimensional tolerances within ±0.02mm.
Over two decades of research and investment in automated production lines has established XC (XiongChang) as a trusted OEM/ODM partner for global machinery procurement offices looking for high-performance cold roll forming machinery.
The cold roll forming industry is transitioning from manual, hydraulic-driven systems into smart, IoT-enabled production lines. XC is at the forefront of this shift, incorporating continuous improvements across our product generations.
Incorporation of quick-change cassette systems, enabling manufacturers to switch between PBR, R-panel, and U-panels on a single machine frame in less than 30 minutes.
Deployment of smart sensors to monitor steel strip feed tension and roll force torque, automatically correcting tooling alignment to prevent sheet tracking errors.
Integration of servo-driven tracking flying shears that eliminate profile deformation and raw material tail-waste during high-speed continuous running operations.
We offer an extensive range of precision cold roll forming systems to meet varied customer applications. All our equipment is engineered to produce durable, reliable, and high-performance end-products.
Roof Panel, Wall Panel, and Floor Deck Roll Forming Machines.
C/Z Purlin Roll Forming Machines, and Stud & Track Roll Forming Machines.
Gutter Roll Forming Machines and Door Frame Roll Forming Machines.
Purchasing cold forming equipment from XC offers a strategic balance of cost efficiency and exceptional build quality. Located in the heart of China’s advanced manufacturing cluster, we have immediate access to world-class raw materials, specialized heat treatment facilities, and major deep-water shipping ports.
Direct relationships with top-tier domestic steel mills (such as Baosteel) for high-grade Cr12MoV tool steel rollers.
In-house assembly, wiring, and testing stages compress our manufacturing lead times by 20% compared to Western competitors.
XC operates under a strict, standardized quality control protocol throughout the manufacturing process. From raw material receipt to final line testing, every step is fully documented. We utilize precise measurement tools to verify roller alignment, shaft runout, and electrical layout configurations.
Global Lifecycle Services: From initial customized profile design through installation, commissioning, and on-site training, our engineers are ready to support your facility. We offer remote system updates and rapid replacement parts delivery to ensure your line maintains maximum runtime.
Our machinery serves a diverse global client base across construction, automotive, and infrastructure sectors. We have supplied machinery for major commercial warehouse developments, high-speed rail transit structures, and clean energy construction initiatives.
Whether you require standardized profiles or specialized configurations, our technical team works closely with your engineering department to ensure the output matches your local building codes and material yield specifications.
For over two decades, XC (XiongChang) has been a trusted leader in the design and manufacture of cold roll forming equipment. We combine deep industry expertise with a steadfast commitment to our clients, ensuring every machine delivers exceptional value and performance.
Comprehensive structural engineering solutions tailored for heavy-industry profile fabrication.
On-site engineering installation support, preventative maintenance schedules, and rapid spare tooling delivery.
Every line is built for long-term production. We design our structures with heavy H-beam frames, solid chrome shafts, and precision-hardened tooling steel to ensure structural integrity over years of continuous three-shift operations.
Whether for standard structural components or fully customized production lines, our systems equip manufacturers worldwide with the technology to improve output quality, enhance capabilities, and achieve long-term operational excellence.
Find expert answers to common questions regarding procurement, raw material handling, and technical parameters of PBR Roll Forming lines.
Most standard PBR roll forming machines process materials ranging from 26 gauge (0.45mm) to 22 gauge (0.75mm) steel. Our machines are designed to run pre-painted galvanized steel (PPGI) or galvalume coils with yield strengths up to G550 MPa.
Our rollers are fabricated from premium Cr12MoV tool steel, which undergoes CNC precision machining followed by vacuum heat treatment to achieve a surface hardness of HRC 58-62. They are then hard-chrome coated to prevent scratching on prepainted sheet surfaces.
We standardize on Siemens and Mitsubishi PLC touchscreens, coupled with Yaskawa variable frequency drives (VFDs). This combination allows for precise parameter setup, diagnostics, and seamless integration with factory MES software.
Yes. We specialize in custom profile tooling design. Our engineering team uses AutoCAD and Copra software to analyze drawings provided by the customer, developing tailored roll forming passes that guarantee final product accuracy.
Our standard hydraulic shear systems operate at speeds up to 15-20 meters per minute. For high-volume manufacturing environments, we offer high-speed configurations featuring flying shear systems reaching speeds up to 30 meters per minute.
Our machines are engineered to conform to CE and UL safety standards. We offer complete electrical system wiring configurations matching local requirements (such as 380V/415V/480V, 50Hz/60Hz, 3-Phase power configurations).
Select from our wider range of standard and customized manufacturing lines, designed to meet global structural and cladding engineering specifications.
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