High-precision cold roll forming machines designed for structural framing, roofing, and flooring systems.
Cold roll forming is a highly efficient, continuous metal forming process that uses a series of configured rollers to bend metal sheet or coil profiles incrementally. In structural framing, building envelope systems, and infrastructure development, precision is paramount. Minor profile deviations can compromise the integrity of building structures, load capacities, and project schedule timelines.
As a leading ODM Channel Forming Machine Manufacturer, XC (Xiongchang) designs systems that account for material yield strength variability, springback coefficients, and cross-sectional stability. Our state-of-the-art designs utilize Finite Element Analysis (FEA) to pre-calculate sheet deformation stress, ensuring minimal wear on rollers and guaranteeing structural profile consistency.
Whether processing high-tensile galvanised steel for Light Gauge Steel (LGS) framing, standard structural C/Z channels, or complex multi-bend purlins, our machinery is engineered to deliver precise tolerances of ±0.5mm. This degree of control is critical for global structural requirements, such as AISI and Eurocode 3 specifications.
As an established expert in the field, XC (Xiongchang) provides integrated roll forming solutions. Our portfolio encompasses core production machines for roofing, flooring, doors, and structural components, as well as the complete auxiliary line equipment essential for efficient operation.
For over two decades, XC (XiongChang) has been a trusted leader in the design and manufacture of cold roll forming equipment. We combine deep industry expertise with a steadfast commitment to our clients, ensuring every machine delivers exceptional value and performance.
Why our structural engineering capabilities set the benchmark in cold roll forming machine manufacturing.
We employ a specialized team of technical personnel and engineers committed to delivering superior products. By leveraging CAD/CAM platforms and COPRA software, we simulate bending stresses to optimize roller profiles and minimize material fatigue during high-speed production.
Our substantial investment in state-of-the-art, automated production lines ensures manufacturing precision. CNC machining of rollers, coupled with induction hardening (HRC 58-62), guarantees consistency, wear resistance, and long-term machinery lifetime.
We don't just build machinery; we supply integrated and automated cold roll forming systems. From post-cut hydraulic systems and flying shears to automatic stackers, our solutions are configured to optimize shop floor workflow and yield.
With our dedication to a robust technical force and advanced industrial equipment, XC is structured to provide integrated and automated systems across our production lines. This allows us to fulfill diverse industrial requirements while guaranteeing the highest standards of quality and performance in every machine we build.
Our capabilities cover standard wall/roof profiles to specialized structural framing components with variable-width options. Every component, including hydraulic stations, drives, and gearboxes, is optimized to prevent machine downtime.
How local material access, raw processing depth, and geographic clusters allow XC to deliver world-class ROI.
Located in the heart of China's industrial manufacturing hub, XC enjoys direct partnerships with top-tier steel mills (such as Baosteel and Shougang). This guarantees traceably compliant high-grade raw steel (Q235, Q355, G550) for structural components. High-precision tooling hardening and nitriding processes are completed internally, reducing carbon footprint and production costs.
Unlike assembly-only shops, our 50,000 sqm factory features complete horizontal integration. We perform initial casting, CNC precision grinding, roll lathe tuning, structural welding, heat treating, assembly, and final testing. This direct control eliminates supplier delays and keeps costs competitive.
Operating out of a modern facility, our 2,000+ member team can coordinate multiple concurrent projects. Close proximity to key deep-water ports ensures rapid, reliable logistics and shipping to North America, Europe, Australia, and the Middle East.
Global procurement teams must navigate complex local structural codes, electrical safety certifications, and site deployment support. XC structures its ODM roll forming systems to conform to international design and safety protocols.
All our equipment is engineered to produce durable, reliable, and high-performance end-products.
High-efficiency lines designed for processing residential and commercial Roof Panels, Wall Panels, and load-bearing Floor Decks. Capable of handling varying galvanized steel and pre-painted steel sheet thicknesses.
Heavy-duty, high-performance systems including C/Z Purlin Roll Forming Machines and LGS Stud & Track Roll Forming Machines. Ideal for building rigid frames, support trusses, and metal buildings.
Tailored systems for auxiliary architecture elements, such as precision Gutter Roll Forming Machines and high-tolerance steel Door Frame Roll Forming Machines, optimizing speed and aesthetics.
XC has a complete suite of detection and testing instruments to rigorously verify product strength, durability, and reliability. This allows us to maintain consistent standards across all machinery batches.
We adhere to strict, standardized quality control protocols throughout the manufacturing process, ensuring all output consistently meets specified customer specifications and tolerances before leaving the factory.
Whether for standard applications or fully customized production lines, we equip manufacturers worldwide with the technology to achieve operational excellence.
Supplying components for structural panels, metal stud framing, roofing structures, purlins, and wall facades.
Automated lines for vehicle chassis rails, structural pillars, door reinforcement elements, and bumper structures.
Forming equipment producing cabinets, door panels, brackets, and internal structural components for appliances.
Producing highway guardrails, heavy rail profiles, soundproof barrier structures, and container frames.
Specialized solar tracker rails, photovoltaic mounting channels, brackets, and wind turbine components.
Engineering complex profile channels and heavy structural shapes to exact project specifications.
Over two decades of technical expertise and a customer-first engineering mindset.
Our engineering team applies decades of cold roll forming experience to develop energy-efficient drive systems, automated width adjustments, and long-lasting tooling.
We use high-grade raw steel, induction-hardened rollers, and reinforced cast-iron housings. Every machine undergoes rigorous load testing prior to shipment.
From initial profile consultation to on-site commissioning, operator training, and lifetime spare parts support, we help keep your production lines running.
Technical reference values for our standard structural channel cold roll forming systems.
| Parameters | Light Gauge Steel (LGS) Lines | Heavy Structural Purlin Lines (C/Z) | Decking & Cladding Lines |
|---|---|---|---|
| Thickness Capability | 0.55 mm - 1.2 mm | 1.5 mm - 3.2 mm | 0.6 mm - 1.5 mm |
| Max Line Speed | Up to 120 m/min (high speed servo) | Up to 25 m/min (with punching) | Up to 45 m/min |
| Punching Systems | Hydraulic multi-die inline punching | Hydraulic flexible hole punch grid | Pre-punch or post-punch hydraulic options |
| Roller Station Count | 12 - 16 stations | 18 - 24 stations | 22 - 30 stations |
| Roller Materials | Cr12MoV / D2 steel (vacuum quenched) | GCr15 bearing steel / H13 steel | 45# forged steel with hard chrome plating |
| PLC Controller | Siemens / Mitsubishi (Delta Optional) | Siemens S7-1200 or custom IPC | Schneider / Panasonic PLC |
Answers to common questions regarding engineering, custom design (ODM), procurement, and maintenance.
Explore our full line of specialized profiles, standing seam systems, and load-bearing floor deck formers.
Xiongchang
