Explore our premium range of precision-machined sheet metal forming profiles, roof panels, purlins, and custom structural roll formers designed to optimize your manufacturing efficiency.
As an established expert in the cold roll forming field, XC (Xiongchang) provides integrated engineering and manufacturing solutions. Our extensive portfolio encompasses core production machinery for metal roofing, structural deck flooring, steel doors, heavy-duty purlins, and specialized cable tray production lines. We configure complete auxiliary equipment—ranging from hydraulic decoilers and high-precision punching matrices to automated stackers—ensuring maximum throughput with zero bottlenecks.
By focusing on custom mechanical profiles, we bridge the gap between design concepts and structural integrity, delivering durable assets for the world’s most demanding industrial applications.
Pioneering automated industrial design to meet the specifications of worldwide structural engineers and heavy industry enterprises.
We host a highly specialized team of technical designers and engineers committed to delivering superior metal forming products. By directing capital investments into state-of-the-art automated production cells and precise tooling centers, we ensure manufacturing precision and consistency. This strict technical baseline serves as the foundation of our product excellence.
With our dedication to maintaining a robust technical force and leveraging modern manufacturing machinery, XC provides highly automated systems across our fabrication processes. We fulfill diverse industrial specifications by utilizing advanced COPRA roll design software, precision CNC grinding, and rigorous quality inspection protocols. We guarantee that every single machine delivers structural stability and exact bending tolerances.
XC designs and delivers high-performance cold roll forming systems to suit a wide spectrum of industrial and infrastructural builds.
High-capacity machinery for standard metal roof panels, wall cladding, and structural floor decking. These systems run light-gauge and heavy-gauge galvanized coils, producing deep-rib patterns designed for commercial and industrial structures.
Integrated C/Z purlin and stud/track light gauge steel (LGS) framing machines. Equipped with fast-change motorized sizing systems, permitting operators to modify dimensions in minutes via simple PLC screen commands.
Tailor-engineered systems including gutter roll forming machines, downspout formers, and structural door frame roll forming machinery built to survive multiple shifts under continuous load.
Unveiling the engineering milestones that drive next-generation modular cable tray manufacturing.
Modern electrical infrastructure requires robust management structures. As an ODM pioneer, XC engineering has established a technological roadmap addressing three core pillars of cable tray fabrication: high-speed online perforation, dynamic width adjustment, and smart manufacturing integration.
Traditional cable tray manufacturing is limited by slow punching cycles. XC has resolved this bottleneck by engineering modular, multi-cylinder hydraulic punching stations that function in-line before the profile forming stations. Using segmented, high-durability D2 tool steel dies, our systems punch custom perforation patterns (ventilated profiles, structural slots, mounting holes) at high speed without warping the sheet steel.
To accommodate various cable tray widths (from 100mm to over 600mm) without extensive downtime, our ODM machines employ dual-cantilever forming structures. Driven by synchronized servo-motors and high-accuracy ball screws, the operator simply keys in the requested dimensions on the HMI touchscreen. The rollers move laterally into positions in less than two minutes, reducing tooling change times by up to 90%.
Looking to the future, our R&D team is embedding laser-guided profiling sensors that measure physical springback in real-time. This sensor network communicates with the PLC to dynamically alter roller pressures, keeping bent profiles well within ±0.5mm tolerances even when sheet coil mechanical properties vary between batches. This feedback loop eliminates sample waste during coil swaps.
How our heavy-duty cable tray equipment serves global mega-projects and complex infrastructure systems.
Modern servers require high cable capacity. Our machines produce double-structured ladder and wire-mesh tray profiles that support heavy copper and fiber optic lines, meeting NEMA VE-1 load classifications.
Corrosive and hazardous gas environments require thick-gauge stainless steel (316L) or hot-dip galvanized tray designs. XC cold roll formers process high-tensile materials up to 3.0mm thick with ease.
For tunnels, railways, and industrial assembly facilities, our integrated online welding and embossing features improve physical tray load capacity while cutting downstream processing costs.
At XC, we deploy a comprehensive suite of inspection, detection, and material testing instruments. We verify tensile yield, weld integrity, surface treatment depth, and profile dimensions at every stage of the assembly process. Strict, standardized quality control protocols ensure that each machine matches exact client specs and performs reliably upon arrival.
From custom conceptual engineering to site installation, XC stands by your operations. We offer professional setup, field commissioning, and specialized operator training to get your production line running smoothly. Our after-sales technicians provide rapid technical support, spare parts availability, and routine diagnostic guidance to sustain your factory’s peak yield.
Located in the heart of China’s advanced manufacturing zone, our 50,000 m² production base offers unmatched cost efficiencies and vertical supply chain control. We procure raw tool steel and electronic components directly from tier-one manufacturers, shielding our projects from global material price swings.
Our smart facility features coordinated CNC machining centers, automated welding bays, and temperature-controlled curing systems. By keeping all key manufacturing steps—from initial design to final test run—under one roof, we achieve reliable lead times and absolute assembly quality.
This deep localization of engineering skill and raw materials enables XC to offer premium structural machinery at pricing that yields a rapid ROI for international buyers.
Over two decades of cold roll forming experience has earned us a trusted reputation for engineering reliability and customer care. Our team provides tailored solutions for both standard roll formers and custom high-speed lines. This focus has built a loyal client base across the construction, transportation, energy, and commercial infrastructure sectors worldwide.
From housing frames to complex transportation networks, XC machines form the backbone of modern structural projects.
Empowering industries through precise manufacturing engineering and full-lifecycle machine service.
Custom design and manufacture of high-reliability sheet metal roll forming machines, optimized to run various material types and profiles with minimal waste.
Providing end-to-end integration: machine shipment, field layout design, operational training, and long-term diagnostic support for high factory uptime.
Two decades of cold roll forming excellence built on reliability, engineering depth, and customer success.
Our engineering team applies decades of manufacturing experience to customize robust profiles for complex industrial and architectural components.
We build our machines with heavy-duty steel plate structures, hardened roll tooling, and top-tier electronics to ensure long-term, multi-shift durability.
We support our clients through layout engineering, on-site commissioning, operator training, and rapid spare parts delivery.
Our roll forming systems serve a diverse global clientele, from residential builders to large-scale industrial and infrastructure projects.
Important guidelines for international procurement directors and engineers evaluating roll forming machinery.
For long production runs of heavy-duty galvanized steel (such as cable trays or floor decks), the machine's base plate and side-stands must be rigid enough to resist flexing. XC utilizes heavy, stress-relieved steel plates and solid cast roll stands rather than welded structures, maintaining flat alignment under load.
In addition, our roller dies undergo vacuum heat treatments to achieve a surface hardness of 58-62 HRC. This level of wear resistance is vital when processing zinc-coated coils, preventing galling and protecting the material coating from damage.
We design our machines to meet major global safety and electrical codes. Standard configurations feature CE-marked components, dual-channel emergency stop circuits, and protective fencing to satisfy OSHA and European machinery standards.
Our localized technician network provides onsite commissioning, mechanical alignment, and training, ensuring your local staff can safely operate and maintain the system from day one.
Expert technical answers regarding our cold roll forming machines, customization capabilities, and shipping details.
Our heavy-duty cable tray machines typically process thicknesses from 1.0mm to 2.5mm, and up to 3.0mm for heavy industrial ladder trays. We configure the forming stations and motor power to suit your specific material yield strength and thickness requirements.
With our motorized, auto-width-adjustment twin-housing system, switching widths is handled via the PLC touchscreen and takes less than three minutes. This is much faster than traditional manual spacers, which require hours of labor.
Yes, our lines feature inline hydraulic punching presses. Operators can enable or disable the punching cycle via the HMI to transition between perforated and solid-bottom cable trays without changing tooling.
We use premium international components to ensure reliable operation and simple local maintenance. Standard configurations feature Siemens or Mitsubishi PLCs, Yaskawa variable frequency drives, and Schneider low-voltage components.
Lead times depend on configuration complexity, but typically range from 60 to 90 days. This timeline includes layout design, tooling machining, assembly, and comprehensive test runs at our plant before shipping.
Discover our complete line of architectural roll forming systems, decking solutions, and steel framing equipment engineered to high tolerances.
Xiongchang