Explore our top industrial rollforming configurations, engineered for precision building envelope development and framing.
The global construction sector is undergoing a rapid, structural transformation toward sustainable, lightweight, and prefabricated building solutions. At the core of this industrial evolution is the adoption of Light Gauge Steel (LGS) framing, also known as Cold-Formed Steel (CFS) construction. The traditional reliance on hot-rolled steel frame architectures and traditional timber framing has progressively given way to intelligent, computerized rollforming systems. The custom Super Series Fully Automatic LGS Rollformer represents the pinnacle of modern cold-form engineering, providing unprecedented manufacturing tolerances, automated customization, and seamless CAD-to-CAM design workflows.
For modern engineering projects, high-volume residential subdivisions, commercial modules, and infrastructure programs, output quality is paramount. The Super Series provides a comprehensive, high-throughput manufacturing facility capable of transforming galvanized coils into high-tolerance, structural C-Stud and U-Track profiles. These structural profiles feature automatic punching, dimpling, service-hole drilling, chamfering, and precision cutting, minimizing manual fabrication labor, and mitigating human error on site.
INTEGRATED ROLL FORMING SPECIALIST
As an established expert in the field, XC (Xiongchang) provides integrated roll forming solutions. Our portfolio encompasses core production machines for roofing, flooring, doors, and structural components, as well as the complete auxiliary line equipment essential for efficient operation.
For over two decades, XC (XiongChang) has been a trusted leader in the design and manufacture of cold roll forming equipment. We combine deep industry expertise with a steadfast commitment to our clients, ensuring every machine delivers exceptional value and performance.
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The core capability of the Custom Super Series Fully Automatic LGS Rollformer is its seamless integration with structural design software packages such as Vertex BD, Vertex BD Australia, FrameCAD, KeyFrame, and Scottsdale. The production workflow operates as a closed-loop system: architects design structural steel models, which are exported directly to structural engineering output files. The machine reads these NC files via a localized industrial computer (PLC), translates coordinates into micro-mechanical commands, and starts fabrication immediately.
Operates at high production speeds with profile dimensional tolerances of ±0.5mm, ensuring straightforward wall frame and roof truss assembly.
Features 9 standard hydraulic punching stations: dimpling, service holes, countersunk pilot holes, swage, web notch, lip cuts, and shear.
Processes high-strength galvanised steel (G300 to G550 MPa yield strength) ranging from 0.55mm up to 1.20mm in thickness.
With our dedication to a robust technical force and advanced industrial equipment, XC provides integrated and automated systems across our production lines. This allows us to fulfill diverse industrial requirements while guaranteeing the highest standards of quality and performance in every machine we build.
Our substantial investment in state-of-the-art, automated production lines ensures manufacturing precision and consistency, forming the foundation of our product excellence.
XC has a complete suite of detection and testing instruments to rigorously verify product strength, durability, and reliability. We adhere to strict, standardized quality control protocols throughout the manufacturing process, ensuring all output consistently meets specified customer specifications.
Every rollforming roller undergoes high-precision CNC machining, vacuum quenching, and surface hard chrome plating (HRC 60-62 hardness) to provide exceptional resistance to wear and abrasion over long production cycles.
Our research and development program for next-generation sheet-metal fabrication machinery prioritizes digitisation, closed-loop feedback systems, and dynamic tooling. The traditional rollforming process, which required manual intervention to resolve dimensional errors, is being phased out. The Super Series architecture is evolving to integrate advanced IoT features, paving the way for digitalized manufacturing facilities.
We offer an extensive range of precision cold roll forming systems to meet varied customer applications, designed to produce durable, reliable, and high-performance structural systems.
Roof Panel, Wall Panel, and Floor Deck Roll Forming Machines.
C/Z Purlin Roll Forming Machines, and Stud & Track Roll Forming Machines.
Gutter Roll Forming Machines and Door Frame Roll Forming Machines.
For international EPC contractors, manufacturing developers, and national frame suppliers, purchasing a rollformer is not just a capital expenditure; it is a long-term investment in production capacity. Managing the Total Cost of Ownership (TCO) is key to achieving project profitability. TCO includes initial procurement capital, installation costs, training fees, operational maintenance costs, utility usage, and the cost of material scrap rates. The Custom Super Series is optimized to lower TCO through energy-efficient hydraulic systems, durable, long-life toolings, and an integrated industrial design that reduces material scrap rates to under 1%.
Features automated sheet-clamping and servo-controlled punching, allowing for hole placement up to 10mm from the sheet edge without causing coil warping.
Utilizes a hydraulic cooling system coupled with variable-frequency drives (VFDs) that shut down pump operations during machine idle cycles, reducing power usage by up to 35%.
Our quick-change cartridge system allows operators to switch structural forming rollers within 20 minutes, reducing idle hours on the factory floor.
For over two decades, XC (XiongChang) has been a trusted leader in the design and manufacture of cold roll forming equipment. We combine deep industry expertise with a steadfast commitment to our clients, ensuring every machine delivers exceptional value and performance.
Innovative engineering coupled with rigorous ISO-compliant manufacturing processes.
High-strength toolings designed for prolonged, high-intensity operational shifts.
From design to installation, XC provides comprehensive lifecycle support. We offer professional installation, commissioning, and operational training to ensure optimal setup and productivity.
Our dedicated after-sales support team delivers ongoing technical assistance and maintenance services, helping customers achieve sustained, peak operational performance.
The manufacturing capabilities of our 50,000 m² heavy industrial production facility in China represent a major strategic advantage for global buyers. By combining localized raw-material procurement pipelines with advanced manufacturing machinery, XC delivers premium rollforming equipment with shortened production lead times.
Our Factory 4.0 layout integrates computerized machining centers, multi-axis gantry milling assemblies, and robotic coordinate welding stations. This digital setup ensures that all structural machine frames are stress-relieved, machined in a single setup to prevent misalignment, and quality-tested before structural assembly. This vertical integration allows us to keep lead times for custom machines within 60 to 90 days, compared to the 180-day delivery cycles common with European manufacturers.
From casting and rough machining to thermal induction treating and final assembly, all critical operations are completed in-house under strict QA monitoring.
Our location offers convenient access to major shipping ports, ensuring safe, direct container logistics to international project sites worldwide.
Direct supply partnerships with major domestic steel mills ensure consistent access to high-strength tooling steels and structurally sound cast plates.
With years of industry expertise, we have established a strong reputation for quality and customer-centric service. Our professional team provides tailored, personalized support for both standard and customized technical needs.
This commitment has fostered a loyal client base across construction, manufacturing, and engineering sectors, with our machines contributing to projects ranging from residential complexes to large-scale commercial and infrastructure developments.
Our roll forming systems serve a diverse global clientele, from residential builders to large-scale industrial and infrastructure projects.
Exporting industrial machinery internationally requires strict compliance with local safety standards and mechanical regulations. XC machinery is designed and built to meet international compliance frameworks. For EU markets, our systems are manufactured in compliance with CE Machinery Directive 2006/42/EC and Low Voltage Directive 2014/35/EU. For North American sites, we supply electrical control cabinets with UL-certified or CSA-compliant components to simplify local grid inspection and commissioning.
Furthermore, structural configurations produced by our LGS machinery comply with major global design specifications. These include the AISI S100 (North America), Eurocode 3 (EN 1993, Europe), and AS/NZS 4600 (Australia/New Zealand) standards for cold-formed steel structural design. This ensures that every light-gauge framing profile produced on an XC machine possesses the exact load-bearing integrity required by engineering plans.
XC specializes in providing integrated, end-to-end industrial forming lines. We manufacture everything from heavy hydraulic uncoilers to precise rollforming systems and automated discharge tables. Our complete fabrication systems ensure high quality control, smooth performance, and operational safety.
Get expert answers to common technical, operational, and procurement questions regarding our automated LGS rollforming equipment.
The machine is designed to process hot-dipped galvanized or zinc-aluminum-magnesium alloy steel coils with a yield strength ranging from G300 up to G550 MPa. It accommodates material thicknesses from 0.55mm to 1.20mm (22 to 18 gauge), which are the standard thicknesses used in residential and commercial load-bearing wall framing.
The control cabinet's industrial computer is equipped with an integrated interface module that reads standard design files (.CSV, .NC, or XML format) exported directly from design programs like Vertex BD or FrameCAD. This automatically programs all punching and cutting coordinates, allowing production to start directly from design files.
The forming speed of the machine reaches up to 45–60 meters per minute under clean forming runs. When completing complex, multi-punch framing runs (which include inline punching, dimpling, service-hole drilling, and logo printing), the typical throughput averages 300 to 450 meters per hour, depending on the hole frequency in the design files.
Our dual-profile configurations automatically adjust web widths (e.g., from 89mm to 150mm) and flange heights (from 38mm to 50mm) via servo-motor controls. These adjustments are managed through the touch-screen Human-Machine Interface (HMI) program without needing to manually replace forming rollers.
Every machine dispatch includes comprehensive deployment documentation and structural schematics. We send mechanical and programming field engineers to your facility for installation, commissioning, and operator training. We also offer ongoing support, including remote troubleshooting, program updates, and replacement part supply.
From structural purlins to specialized roofing profiles, we manufacture high-capacity forming systems to support global building projects.
Xiongchang
