Explore high-performance metal forming machinery engineered to meet global structural and cladding specifications.
Modern architectural projects and industrial developments demand building envelopes that are not only durable and energy-efficient but also highly cost-effective to manufacture and install. At the core of this structural shift is advanced cold roll forming technology. As a leading custom metal roofing machine manufacturer, XC (Xiongchang) bridges the gap between raw sheet metal processing and structural perfection.
We deploy advanced multi-station roll forming designs, state-of-the-art PLC automation control systems, and precision inline shearing mechanisms. This ensures that every profile—whether it is a standard AG Panel, a standing seam roofing sheet, or a heavy-duty floor deck profile—adheres strictly to structural tolerances of ±0.5mm or better. This level of precision minimizes installation labor while dramatically increasing the structural resistance of commercial and residential envelopes.
XC (Xiongchang) has spent over two decades developing integrated, end-to-end cold roll forming lines. We don't just manufacture machines; we construct custom manufacturing solutions that include hydraulic decoilers, precise leveling units, punching systems, roll forming steps, and automated control mechanisms.
Our production infrastructure is designed to fulfill the complex needs of industrial contractors, engineering design institutes, and regional builders. Our high-durability machines form the backbone of roofing, flooring, door frame, and load-bearing framing production across 60+ countries.
Why leading global builders choose XC (Xiongchang) as their primary metal forming technology supplier.
Our location inside China’s premier manufacturing corridor allows us to source high-grade raw steel, precision components, advanced hydraulic systems, and top-tier servo drives efficiently. This cuts component lead times down significantly compared to Western equivalents.
Our engineering teams utilize German COPRA FEA roll design software to map material strain rates and deformation steps. This prevents raw material paint cracking, strip twist, or bow, ensuring that every panel exits the line structurally sound.
By blending our local technical workforce, highly automated in-house CNC machining centers, and strict cost controls, we deliver CE and ISO-certified heavy equipment at a highly competitive initial procurement cost.
XC designs systems engineered for robust performance under the most challenging industrial environments.
Precision roll forming machinery designed for structural roof panels, wall cladding, and heavy composite floor decks. Capable of handling high-tensile galvanized steel and pre-painted steel panels.
Fully automated C & Z Purlin machine systems with quick-change systems and adjustable sizing, along with Light Gauge Steel (LGS) Stud & Track roll formers for structural framing.
Custom lines engineered for roll forming gutters, downspouts, and heavy duty steel door frames, ensuring precise profiles and seamless structural fit-out.
Operational failures on manufacturing lines can halt construction sites and waste raw metal coils. To guarantee durability, XC enforces a comprehensive quality assurance test protocol at every manufacturing stage.
Every individual roller shaft is precision-turned on CNC machine tools, surface-ground, and induction-hardened to HRC 58-62, followed by hard-chrome plating. This completely prevents raw metal scratching and guarantees machine service life for over 10 years. Before packing and shipping, every system undergoes a dynamic test run using local coils to ensure optimal hydraulic shear and electrical performance.
XC’s relationship with clients continues long after the container is loaded. We offer a full suite of support services to keep your operations running smoothly:
Providing specialized cold forming technologies for critical infrastructural, commercial, and residential projects worldwide.
From large logistics warehouses in Southeast Asia to residential framing systems in Australia and regional standing seam roofing projects across South America, XC equipment delivers consistent production quality. Our machines are built with highly compatible controls, allowing for seamless integration into existing material feeding setups and custom building schedules.
Explore our main capabilities in heavy industrial production and cold forming engineering.
Complete structural profiling setups designed for large scale industrial plants. Includes integrated punching, forming, and automated stacking components.
Comprehensive machine commissioning, remote diagnostics, and on-site training to keep your equipment running with minimal downtime.
XC (Xiongchang) delivers high-performance machinery designed to secure your long-term manufacturing operations.
Continuous investment in research and development allows us to refine our profile structures, PLC automation systems, and tooling designs constantly.
Using premium steel components, induction-hardened rollers, and reinforced welded steel plates, our machinery handles tough production schedules with ease.
From initial profile consultation to global on-site commissioning and spare parts supply, we offer complete support across the lifespan of the machine.
XC roll forming lines provide high-efficiency manufacturing solutions across multiple global industries.
Compare technical parameters across our primary steel profile machinery lines.
| Machine Profile Category | Material Thickness Range (mm) | Maximum Production Speed | Forming Stations / Roll Passes | Standard Control Interface |
|---|---|---|---|---|
| Light Gauge Steel (LGS) Former | 0.55 - 1.2 mm | Up to 45 m / min | 12 - 16 Stations | Vertex PLC / Windows OS |
| AG/Tuff Rib Panel Machine | 0.30 - 0.8 mm | 15 - 20 m / min | 16 - 22 Stations | Siemens PLC / Touch Panel |
| C/Z Purlin Roll Former | 1.5 - 3.2 mm | Up to 25 m / min | 18 - 24 Stations | Mitsubishi PLC (Automatic Change) |
| Standing Seam Panel Machine | 0.4 - 0.8 mm | 12 - 18 m / min | 14 - 18 Stations | Delta PLC / HMI |
| Floor Decking Roll Former | 0.8 - 1.5 mm | 10 - 15 m / min | 22 - 28 Stations | Siemens HMI / Hydraulic Cut |
Get answers to critical technical questions regarding the configuration, operation, and logistics of custom cold roll forming machines.
The total number of forming stations (or roll passes) is determined by the complexity of the profile design, the thickness of the raw sheet metal, and its tensile strength (e.g., standard G300 vs. high-strength G550 steel). Deeper channels and sharper angles require more roll passes to shape the metal gradually. This gradual forming prevents internal stresses that lead to warping, twisting, or edge wave defects.
Standard hydraulic shearing systems require the profile to stop momentarily during the cutting cycle, which limits production speed. Servo-driven flying shears move along with the formed profile, cutting it at full speed without stopping the line. This increases output by 30% to 50% and provides cleaner cuts with tighter length tolerances (within ±0.5 mm).
We apply high-grade hard chrome plating (0.05mm+ thickness) to the roller surfaces after heat treatment (HRC 58-62). Additionally, we can install protective rubberized/polyurethane rollers or thin-film lamination systems to shield delicate pre-painted coatings, aluminum, or copper panels from scratches during high-speed runs.
Most industrial setups require a 380V, 50Hz, 3-Phase electrical supply, though we can configure panels to match regional power standards (e.g., 220V/440V, 60Hz for North American markets). Space requirements range from 15 to 30 meters in length and 2 to 3 meters in width, depending on whether the line includes automated decoilers, run-out tables, or stacking systems.
We pack our roll forming machines in sturdy wood-block cradles and secure them inside standard GP or OT containers with steel cables to prevent movement during transit. All electronics are vacuum-sealed to protect against moisture. We provide full documentation for customs clearance and can send installation engineers to assist with setup and training at your site.
Explore our advanced standing seam, deck, and purlin roll formers for industrial and commercial projects.
Xiongchang