Custom Corrugated Iron Making Machine Manufacturer & Factories

Providing Precision-Engineered Cold Roll Forming Lines & Scalable Industrial Systems Globally. Built for High-Speed Architectural Envelope Systems and High-Tensile Structural Metal Component Fabrication.

About US

INTEGRATED ROLL FORMING SPECIALIST

As an established expert in the field, XC (Xiongchang) provides integrated roll forming solutions. Our portfolio encompasses core production machines for roofing, flooring, doors, and structural components, as well as the complete auxiliary line equipment essential for efficient operation.

For over two decades, XC (XiongChang) has been a trusted leader in the design and manufacture of cold roll forming equipment. We combine deep industry expertise with a steadfast commitment to our clients, ensuring every machine delivers exceptional value and performance.

VIEW MORE
XC Xiongchang Factory Metrics Overview
20+
Years Experience
50,000
Factory Area
1000+
Customers
2000+
Team Members

Global Procurement Dynamics & Demand Requirements

Evaluating regional structural dynamics, yield requirements, and regulatory norms that guide corporate investments in cold roll forming machinery.

Regional Technical Demands

Purchasing teams in North America (ASTM) and Europe (EN 10346) prioritize strict compliance with safety codes, thermal efficiency, and precise material gauge specs. Real-time diagnostic and traceability integrations are essential for modern high-yield fabrication centers.

Advanced Material Processing

Machinery must dynamically process diverse raw inputs, including high-tensile structural steel (G550 yield strength), hot-dip galvanized coils, pre-painted steel (PPGI), and specialized zinc-aluminum alloys (Galvalume) without causing surface defects or micro-fractures.

Operational ROI Optimization

System architects and financial planners require high line speeds (exceeding 30-50m/min), minimal scrap margins (under 0.5% through post-cutting technology), rapid cassette tooling changeovers, and durable chromized rolling dies.

Core Competence

We have a specialized team of technical personnel and engineers who are committed to delivering superior products and solutions for our valued customers. Our substantial investment in state-of-the-art, automated production lines ensures manufacturing precision and consistency, forming the foundation of our product excellence.

Technical & Production Capabilities

With our dedication to a robust technical force and advanced industrial equipment, XC aims to provide integrated and automated systems across our production lines. We fulfill diverse industrial requirements and guarantee the highest standards of quality and performance in every machine we build.

XC Xiongchang Production Line Machining Capabilities

We offer an extensive range of precision cold roll forming systems to meet varied customer applications, including: All our equipment is engineered to produce durable, reliable, and high-performance end-products.

Building Envelope Systems

Building Envelope Systems

Roof Panel, Wall Panel, and Floor Deck Roll Forming Machines.

01
Structural Framing Systems

Structural Framing Systems

C/Z Purlin Roll Forming Machines, and Stud & Track Roll Forming Machines.

02
Specialized Fabrication Systems

Specialized Fabrication

Gutter Roll Forming Machines and Door Frame Roll Forming Machines.

03
XC Xiongchang Quality Assurance Testing Instruments

Quality Assurance

XC has a complete suite of detection and testing instruments to rigorously verify product strength, durability, and reliability. We adhere to strict, standardized quality control protocols throughout the manufacturing process, ensuring all output consistently meets specified customer specifications.

Value-Added Services & Support

From design to installation, XC provides comprehensive lifecycle support. We offer professional installation, commissioning, and operational training to ensure optimal setup and productivity. Our dedicated after-sales support team delivers ongoing technical assistance and maintenance services, helping customers achieve sustained, peak operational performance.

Value-added Lifecycle Support
Industry Reputation & Global Application

Industry Reputation & Application

With years of industry expertise, we have established a strong reputation for quality and customer-centric service. Our professional team provides tailored, personalized support for both standard and customized technical needs. This commitment has fostered a loyal client base across the construction, manufacturing, and engineering sectors, with our machines contributing to projects ranging from residential complexes to large-scale commercial and infrastructure developments.

Technological Roadmap & Innovation Framework

Our structured engineering process ensures precision at every step, transforming raw steel coils into structural assets through automated manufacturing workflows.

01

Precision Material Uncoiling & Levelling

We integrate heavy-duty hydraulic decoilers (5-ton to 15-ton capacity) equipped with pneumatic snubbers and loop control mechanisms. The coil enters a multi-roller leveling unit to release residual material stresses, guaranteeing that flat sheet inputs are feed-ready.

02

Continuous Progressive Cold Roll Forming

The leveled sheet passes through sequential roller stations engineered using COPRA software. Rollers are precision-machined from high-grade GCr15 or Cr12 steel, heat-treated to HRC 58-62, and hard-chrome plated. This process prevents surface scratches while forming profiles to strict dimensional tolerances.

03

High-Speed Punching & Hydraulic Profile Cutting

Integrated CAD-guided hydraulic punching systems create custom slot configurations. We use non-deforming hydraulic post-cut shear systems with high-strength tool steel blades, providing clean, burr-free cuts without compromising profile geometry.

04

Smart PLC Control System Integration

The entire production line is managed by a centralized Siemens or Mitsubishi PLC panel. Touchscreen interfaces (HMI) monitor batch sizes, piece lengths (accurate to ±1mm), process speeds, and safety systems in real time.

WHAT WE DO & WHY CHOOSE US

Over two decades of proven experience delivering cold roll forming equipment, combining industry expertise with a steadfast commitment to our clients.

Industry Solution Cold Roll Forming

Industry Solution: Cold Roll Forming

Professional Former equipment provision and After sale

Professional Former Equipment & Support

Proven Expertise & Innovation
Proven Expertise and Innovation
01
Built for Performance & Longevity
Built for Performance & Longevity
02
Commitment to Customer Success
Commitment to Customer Success
03

APPLICATIONS

Our roll forming systems serve a diverse global client base, from residential builders to large-scale industrial and infrastructure projects.

Architecture and Building Materials
Architecture & Building Materials
Automobile Manufacturing
Automobile Manufacturing
Home Appliances and Kitchen & Bath
Home Appliances & Kitchen
Transportation Profile Fabrication
Transportation Infrastructure
New Energy Solar Structural Roll Forming
New Energy Solar Framing
Heavy Metal Forming Infrastructure
Heavy Duty Industrial Systems

Local Support, Commissioning, & Compliance

Operating heavy manufacturing machinery requires coordinated local technical support. XC offers global service solutions that keep your machinery running smoothly and minimize downtime:

  • CE, UL, & CSA Electrical Standards: Control panels and electrical configurations are tailored to target market safety standards (EN 60204, NFPA 79).
  • On-Site Supervision & FAT: We provide Factory Acceptance Testing (FAT) before shipment and dispatch field engineers for on-site calibration and commissioning.
  • Global Components Sourcing: Critical mechanical and pneumatic components are sourced from globally recognized brands (Festo, SMC, SKF, Schneider) to ensure simple local replacement.

Predictive Maintenance Integration

Modern XC machinery can be equipped with remote diagnostic modules. Through cloud-connected PLCs, our technical engineering team in China can run program updates, diagnose sensor issues, and optimize speed calibration without requiring on-site visits.

FAQ: Custom Corrugated Iron & Metal Forming Systems

Technical answers directly addressing raw material compatibility, machine design tolerances, and installation workflows.

What range of steel sheet thicknesses can XC corrugated roll forming machines process?

Our standard systems process steel thicknesses from 0.12 mm to 0.8 mm for agricultural corrugated iron, and up to 1.2 mm or 3.0 mm for heavy-duty structural floor decks. Precision handwheels or automated motor controls allow operators to adjust gaps for different thicknesses.

Can a single roll forming machine produce different profile shapes?

Yes, via interchangeable cassette systems or double-deck designs. A double-deck machine features two independent profiling tracks on a single frame, which saves floor space. For C/Z structural profiles, we offer automated width adjustment systems controlled via the PLC interface.

How does XC protect painted coatings (PPGI) from scratching during forming?

We maintain close control over roller station angles, polish the rollers to a mirror finish, and apply hard chrome plating. Our engineers also install polyurethane feed rollers and fine-tune oil-mist lubrication systems to protect prepainted surface coatings.

What is the typical production and delivery lead time?

Standard machines require 45 to 60 days, while custom-engineered production lines or complex interchangeable purlin systems take 70 to 90 days. These timelines allow for complete assembly, electrical wiring, and performance validation before shipping.