Explore our flagship roll forming configurations engineered for precision, throughput, and long-term industrial reliability.
As an established expert in the field, XC (Xiongchang) provides integrated roll forming solutions. Our portfolio encompasses core production machines for roofing, flooring, doors, and structural components, as well as the complete auxiliary line equipment essential for efficient operation.
Over a history spanning more than two decades, we have dedicated ourselves to solving complex metal shaping challenges. By leveraging state-of-the-art thermal treatment, high-precision tooling fabrication, and robust automation, we provide global infrastructure developers with metal profiling tools that operate with zero downtime, even in high-stress production environments.
Building high-yield metal panels requires high precision. At XC, we combine mechanical expertise, top-grade metallurgy, and advanced controls.
Our rollers are CNC machined from GCr15 steel or Cr12 mould steel, heat treated to HRC58-62, and finished with thick hard chrome plating. This processes ensures minimal wear, no surface scuffing on pre-painted coils, and long tool life.
Equipped with Siemens or Mitsubishi PLC human-machine interfaces, our systems feature touch-control panels, variable frequency speed drives, and automated length measurement for ±1.0mm cutting accuracy.
We use thick, stress-relieved H-beam steel for our main machine chassis. This structural foundation prevents structural flex under high-tension forming, preserving alignment over years of operation.
With our dedication on a robust technical force and advanced industrial equipment, We XC aimed to provide integrated and automated systems across our production, to fulfill diverse industrial requirements, try our best in guaranteeing the highest standards of quality and performance in every machine we build.
Our state-of-the-art machining centers employ multi-axis CNC machines to process shafts and rollers simultaneously, securing precise concentricity. Every shaft is ground twice to prevent micro-deflections that can lead to wavy metal edges or asymmetric panel profiles. Our engineering team utilizes advanced finite element analysis (FEA) software to simulate cold forming stress lines, helping optimize each station’s forming angle before physical manufacturing begins.
XC designs solutions for the complete structure, from external roofing profiles to load-bearing light gauge framing.
China's standing in roll forming manufacturing relies on an integrated industrial cluster. XC leverages this base to secure raw steel grades, specialized hydraulic manifolds, and advanced electronic controls at efficient cost scales.
Our 50,000 m² factory is located in a key metal processing region, providing direct access to prime domestic hot-rolled steel suppliers. This proximity minimizes raw material transport costs and maintains our production schedules. Through vertical integration, we keep key processes in-house, including design, tooling milling, heat treatment, chrome plating, and final assembly, ensuring control over production timelines and quality.
Every process step, from metallurgical testing of incoming bars to post-assembly continuous run tests, is documented for compliance with international engineering standards.
Metal panels face distinct wind, snow, and corrosion challenges. We customize our machines to produce panels engineered for these regional demands.
Widely used across Southeast Asia and Africa for high-span industrial plants and warehouses. These profiles require deep, rigid sinusoidal shapes to handle heavy monsoon downpours and high wind loads without structural sagging.
Configured for North American and European commercial structures. The absence of exposed fasteners prevents water infiltration caused by thermal contraction cycles, making it suitable for cold, high-latitude regions.
Popular in the Southern African mining and agricultural sectors. Our C/Z purlin lines are built to form structural steel up to 3.2mm thick, providing load-bearing capacity for remote infrastructural setups.
From design to installation, XC provides comprehensive lifecycle support. We offer professional installation, commissioning, and operational training to ensure optimal setup and productivity.
Our dedicated after-sales support team delivers ongoing technical assistance and maintenance services, helping customers achieve sustained, peak operational performance. Through secure VPN connections, our engineers can remotely log into your PLC system to diagnose sensor issues, update program parameters, or adjust shearing timing, minimizing onsite troubleshooting delays.
As the construction sector adopts smarter manufacturing, XC is integrating digital automation and efficiency into cold roll forming.
Integration of non-contact laser measurement systems that verify profile heights, overlap widths, and step distances during extrusion. Real-time feedback automatically recalibrates downstream rolling stations to prevent panel distortion.
Transitioning from standard bolted setups to automated cassette structures. Operators can swap out rolling cassettes using overhead cranes, changing from corrugated to trapezoidal profiles in under 30 minutes, boosting floor efficiency.
Fitting major bearings and hydraulic pumps with temperature and vibration sensors. Analysis algorithms identify early mechanical wear before failures occur, prompting scheduled maintenance and helping prevent downtime.
For over two decades, XC (XiongChang) has been a trusted leader in the design and manufacture of cold roll forming equipment. We combine deep industry expertise with a steadfast commitment to our clients, ensuring every machine delivers exceptional value and performance.
Our engineers regularly update profile geometries to match evolving wind load and water drainage requirements.
We use heavy plate and solid shaft designs, allowing our lines to process high-tensile steel over multiple shifts without structural fatigue.
Our roll forming lines are deployed in diverse sectors, helping teams build sustainable infrastructure and residential housing.
We supply individual forming machinery alongside turnkey production systems, complete with uncoilers, leveling systems, and post-cut shears.
Review standard operating limits, profile parameters, and structural design details for our roll forming machinery.
Our standard roofing lines process materials from 0.3mm to 0.8mm, while heavy-duty decking and purlin systems handle up to 3.2mm or 4.0mm. We work with grades including G300, G450, and G550 high-tensile galvanized, galvalume, or pre-painted steel coils.
Our rollers undergo fine polishing, followed by hard chrome plating (layer thickness 0.05-0.08mm) or optional mirror polishing. In addition, we calibrate roller gaps with feeler gauges to match the specific paint thickness, preventing surface damage.
Yes. We build double-deck roll forming systems that stack two profiles on a single base, using one motor and control setup to save shop floor space. For structural purlins, our C/Z interchangeable machines adjust sizes automatically via PLC inputs.
Standard lines operate at 15 to 20 meters per minute. High-speed systems featuring rotary fly shears and servo motor controls can reach speeds of up to 35 or 40 meters per minute, depending on profile design and material thickness.
Every shaft is machined, induction hardened, ground, and checked for runout. The main frame is stress-relieved and sandblasted prior to assembly. High-pressure grease fittings at each station protect the bearings from wear over long production runs.
Yes. All electrical systems are built to meet CE standards, using high-quality internal components from Siemens, Schneider, or Omron. Cabinets are dust-sealed and include integrated thermal protection, safety relays, and emergency stops.
Explore additional customizable systems built for light steel structures, purlins, structural floor decks, and standing seam profiles.
Xiongchang
